I need to recap a few 60's radios

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scoots

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I have a few early 60s AM FM radios that are getting wonky reception and I suspect the capacitors are failing. They are all common Sears table top models (i.e. nothing special) so I'd like to try my hand at doing this myself.

I already know my way around circuit soldering and capacitors, but I was wondering if there was a booklet or reference specifically on the subject to point out things I've missed, and suggest commercially available components in case I run into something that's no longer made.

Thanks
 
Always discharge capacitors before clipping the lead to remove them. They can hold a charge.
 
Define "wonky".

90% of these radio's problems are capacitors/resistors/tube sockets. Capacitors are easily available, especially the "low" voltage ones you are going to need (160-250 volts)

the other problem, less common but it's definitely an issue, is Silver Mica Disease. Th metal cans inside these radios have a small capacitor made of a mica sheet, what happens is these fail, affecting sensitivity and creating what sounds like a thunderstorm through the speaker.
 
One other thing, Sears are not the easiest to work on. They have a tendency to use non standard/proprietary parts.
 
This is likely the best reference I see on line

http://www.antiqueradio.org/recap.htm

You need to focus mainly on the large electrolytic filter capacitors in the power supply. They are the most prone to failure with age. Modern capacitors will be MUCH smaller. If you have a chassis mounted "twist lock" type can capacitor I generally replace this with discrete caps under the chassis, leaving the old can in place for aesthetics. There are articles on the web where people gut the can and slide the new caps into the shell.

Next up would be the paper/foil stage coupling and bypass capacitors, these are the cylindrical axial lead jobs. These can fail and modern film replacements are generally superior, but wholesale replacement of these may not be needed.

Replacement of the mica and ceramic capacitors in the RF tuned circuits is likely not necessary and doing so may mean more re-tuning is needed. I'd only replace these if I see a problem.

I would also go through the radio with an ohm meter and verify that the old resistors haven't gone too far astray as well.

The concerns of a hot chassis are valid, check before you find out the unpleasant way! An isolation transformer is wise when working on these radios when under power. As mentioned capacitors can hold charge too, although in an electronic circuit there are generally enough bleeding resistances that I don't worry much about it. After a few minutes everything will be safe. Old electrolytic caps have enough internal leakage to leak down on their own. High voltage motor caps and any power supply over 600v should indeed ALWAYS be discharged for safety though. I have a nice 4Kv 50uF film cap in a linear amp power supply, that one does deserve full attention! Working with one hand in a pocket if the circuit is hot is wise too.

Power up of an unknown vintage piece of electronics should be done in a controlled manner with a Variac (variable autotransformer) that allows you to bring the line voltage up slowly over a course of minutes/hours while watching for issues. To just flip the switch is rolling the dice for failures. If you don't have a Variac wire up an outlet with a 100w light bulb in series with the hot lead to the device. If something shorts the bulb will drop the full line voltage protecting the transformer and other parts. Current drawn is visually indicated by lamp brightness too ;)

As for switches and controls buy a can of Caig Labs De-Oxit D5 spray. I first started using this magic-in-a-can in the mid 80's when I worked at a hifi repair shop. They have an excellent Fader lube too which I use on carbon track potentiometers to lubricate and preserve their life.

As for where to buy parts, I source most of my parts from Digi-Key in Northern MN. They are nice to deal with, sell individual parts to anyone and it was started by a Ham that I have met. (Trivia, the company name came from an early digital Morse code keyer kit that the founder sold) I have been quite happy with the Panasonic film and electrolytic capacitors. They are a great source for resistors and other bits too.

Other good suppliers are

www.tubesandmore.com
www.parts-express.com
www.mouser.com
www.thetubestore.com

kb0nes++2-5-2016-10-29-20.jpg
 
Next up would be the paper/foil stage coupling and bypass capacitors, these are the cylindrical axial lead jobs. These can fail and modern film replacements are generally superior, but wholesale replacement of these may not be needed.

^disagree on this one. These need to replaced, especially if they are wax paper. Audio coupling caps, usually connected to the grid of the audio output tube, if these fail, they can take the output transformer out.
 
>>"Audio coupling caps, usually connected to the grid of the audio output tube, if these fail, they can take the output transformer out."

I don't think we disagree here Just these parts are less likely to fail compared to the electrolytic filter caps. This is why I gave them 2nd place status.

I would probably replace them all too, but I wouldn't do it willy nilly unless I was doing a full restoration.
 
quality caps a must

be sure to use good quality capacitors-I generally only recap my stuff if I have malfunction or degraded performance is suspected,but I have needed to replace capacitors in some items less than 5 years old because junk Chinese capacitors went sour...I have had good experience using Sprague in vintage American,Philips in ruropean and matsushita in newer stuff and vintage Japanese.Only time I have had nasty stuff happen with a capacitor failure is in inverter type welding power sources:when the capacitor(metalized polymer type) in series with the HF output transformer gets just a little leakey,it has same effect as shorted at the high frequency and blows the drive transistors-after blowing the new replacement transistors,found the leakey cap by charging up to 500v and checking stored voltage a few min later-bad one was down in volts-now I always replace that capacitor when a drive transistor is blown...
 

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