Hi Adam
Can you post a few more photos, what you have posted so far doesn't make anything clear.
- Photo of the heater complete and assembled (show what guards/grilles it has over the elements)
- labelled photo of the broken element
- labelled photo of the intact but wrong size element
(show tape measure alongside each)
- photo of the broken switch.
TBH I want to see if the "project" looks deadly or a reasonable thing to restore. I have some ideas for you.
I used to have a gorgeous round heater with a polished copper reflector and the centre element was like a ceramic pine cone with the wire spiral element wrapped around it. It gave a lovely glow on the copper dish.
I reckon replacement elements will be available in the right places. Tom's Element Shop in Richmond, Vic would be my first place to contact.
(I see it is now called Tom's Appliances, link below.) I used to buy parts from them over 30 years ago when I lived nearby, they had every element you could imagine and had little paper packets with different wattage wire spiral elements - just the wire, so you could rewind a broken ceramic element. I think the element brand was Eva-Glo, locally made, probably no longer around but I wouldn't be surprised if Tom's still has old stock out the back...
Failing that, you can rewind the element yourself, if you can get the same grade of nichrome wire.
But I would want to be sure it would be electrically safe - ceramic insulators in good condition; no asbestos; modern flex cord fitted (old ones with rubber insulation on the wires is unsafe, the rubber degrades); good safe switches; decent shrouding or grille to prevent touching the live element and end connections; possibly even try to fit a tilt switch so it cuts out if it tips over.
If you fit a new cord, make sure you use one for heating devices, they have higher temperature rated cable. The plastic coating has a distinctly different feel, quite "rubbery" even though it isn't rubber, it is a type of plastic. I used to have a few spares but I think I have used them all by now. You might get a suitable cord being sold as a replacement cord for an electric frypan? Tom's might sell them, too.
Parts Tom’s Appliances has over 6000 spare parts in stock and more than 30 years of experience in the appliance industry. If we don’t have your part in stock, we will track it down, if it’s still available. All we need is a Model Number and/or a sample of the part you require. Tom’s Appliances …...
www.tomsappliances.com.au