Whisper Quiet???
Ralph, many of the members have given some good explanations for the ozone smell you seem to be having, and I was going to suggest checking under the machine for a loose or arcing connection as well. maybe run it with all the panels off and with the lights off so you can see if there is any visible arcing going on and then repair it if found and if possible.
Getting to the KUDS22 machines..let me say that I have a KDS21M Monterrey and it is the Whisper Quiet model as well and I just picked up your KUDS22 unit and right off the bat, they are not built the same at all as far as sound deadening is concerned.
The 21 has that black mastic coating on the complete top and back as well as the two sides and the bottom right up to the sump.Plus a layer of foil covered fiberglass over that mastic.
The 22 has the mastic, halfway down the sides and over the top and back but nothing on the bottom at all.The foil covered fiberglass is only slightly longer in the back compared with the 21 so it would stand to reason that at least the 21 model I have is definitley the more quiet machine
Also, Whilpool cheaped out on the porcelain coating on the tank on the outside. It lacks the 3rd coat of porcelain which gave the tank a nice shiny coating.They left it uncoated and rough in texture and it looks and feels crummy and you see where all the metal sections of the tank are weleded to each other.
When I had the 21 installed in our kitchen, it was markedly quieter than the KDS18 we had as a daily driver and I had that machine wrapped in a double layer of insulation as well as inside the door and bottom panels.
The 23 series has thew Whirlpool Power module pump in it and I have always felt that it was the poorest build quality machine by then. The tanks seemed flimsier and the porcelain seemed to chip very easily and the quality of the racks were of a lesser quality because you would see many machines with chipped and rusted tanks and racks with lots of broken tines and rust everywhere. Maybe a fluke but I have seen it here in Florida as well as up in NY. The powermodule pumps are good but they lacked the true disposer that the 21-22 pumps had. They had basically a soft food disposer and could not really chop much of anything that was hard.
Yes they had no filter to clean but why would anyone really just dump dirty dishes into a machine and not expect to have to clean a filter if it is there to stop all the fine debris from washing back on to the dishware.
Say what you will,butI am sure that there is no manufacturer that tells you to not scrape the dishes and throw them in to wash. The least they recommend is scraping and if something is burned on, pretreating it before washing it.
If you are going to throw garbage in it, expect to clean something off the filters sooner or later. How much food do you want a few tablespoons of detergent with or without enzymes to gobble up?
Anyway, I have not decided what to do with my 22 machine at this time so it can be made available to anyone who would like it and I can even get an 18 together for someone as long as they don't mind it as a 20 tank without the constant rinse assy.
Come to think of it, the 21 is up for grabs as well!
And why are you hesitating on installing the 20 if and when the time comes? You will definitely lower your noise levels and you can still get it even quieter with some work.