Inverter Technology!

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launderess

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Haven't really kept up on things and last one heard about inverters was when LG launched their front loaders in USA. Then came Panasonic's microwave ovens which also featured inverter technology. Well here's me doing all this reading about refrigerators and learned inverter technology is behind modern fridges gain in energy savings.

What else is inverter technology up to appliance wise?
 
There's what called a inverted filter on a central vac, the ones they claim that it "self cleans" by itself. My aunt's system had just failed recently because the inverted filter design messed up the motor bearings.
 
Inverter technology

Have a paragraph about that in my bachelor thesis.

Pretty much the only kind of motor where you can control speed (and thus power) via anything other than frequency and physical construction are what I call "physically commutated motors" or basically just carbon brush motors.

Those are noisy and in many applications not suited - like in hermetically sealed compressors.

So many motors were just single or 3 speed or so - all controlled by different windings.

If you could change the frequency of the supply power, you could change the speed of all other motor types.

That's what an inverter does - it's just basically a variable frequency drive.

It takes the AC from the wall, converts it to DC, smooths that DC, then switches the power through certain types of transistors and related capacitors so that an almost smooth sine wave of desired frequency is created.

Since motors love 3 phase power they often just make 3 phase inverters.

Microwaves use basically the same technology - magnetron physics is a lot more complicated than motor physics though.

The technology is basically the same though.

Main hindrance was the cost of switching components.
You have to switch high amperage at very high speed - that used to be expensive.

The first household inverter motor usage I know of was a Miele washer from the early 2000s before the Navitronic - W487 I think?
That was a TOL Novotronic series 1800rpm model.

Mieles parts list says it uses a "Drehstrommotor" - a 3-phase motor basically.

Since then, any semi conductor technology has become A LOT cheaper and with high production volumes, even the most basic machines now use inverter motors.

The reason why inverters in fridges can save so much power is a nature of any heat pump system.

You want to keep the temperature between hot and cold side as minimal as possible - the lower the temp split, the more efficient the system works.

Most of the time, a fridge needs very minimal cooling power.
But then, it sometimes needs very high cooling power - door was opened, fresh food was added, etc.

With a single speed system, you have to balance that - which means you never really run at the optimal speed, so either you are not cooling as fast as you want OR you are cooling to much.
Cooling to much drops your evaporator temperature lower than needed which - as said - drops efficiency.

So, using a well designed control system, an evaporator sensor and an Inverter compressor, you can always control the temperature split and thus the effective cooling power.
 
The use of the word Inverter here has several meanings. But basically they all share one thing in common where AC is being converted to DC and likely back again.

In the case of a motor driven appliance the inverter is being used so as to generate a variable AC frequency so as to vary the rotational speed of a synchronous motor. With an invertor one isn't stuck with only 60hz AC and essentially a set constant RPM. The ability to vary motor speed can be used to attain greater efficiencies under different load conditions. Ability to ramp up and down for controlled starting and stopping is another benefit. We have a late model CNC lathe in our shop that varies its spindle speed solely with a variable frequency inverter drive. There are no gears at all in this machine, just a 40 horsepower motor and a VFD driving it.

In a microwave the word 'inverter" isn't really descriptive as it is simply turning AC to DC and not back into AC. It is more accurately called a switching or switch mode power supply. They take the AC line voltage and turn that into DC at which point using switching transistors they chop the DC at high frequency, 100's of Khz, so as to allow the use of a tiny toroidal transformer. Basically they are replacing the massive 20 lb iron core 60hz transformer of old with a small circuit board. The inverter circuit does allow for better control of the output voltage by varying the duty cycle of the stitching transistors. Almost every personal computer any of us have ever owned use the same essential technology in their power supplies. Pity they missed out on plastering the word Inverter on the front of them lol

Here is a thread I did years ago when I repaired the "inverter" supply in a Panasonic microwave. It is still running today.

https://www.automaticwasher.org/cgi-bin/TD/TD-VIEWTHREAD.cgi?43694

Another interesting use of Inverter technology today is making portable generators far more efficient. An AC generator has to run at a constant motor speed so as to create 60Hz AC as the frequency is based on the rotational speed of the alternator. But by replacing the alternator with a DC generator and using the Inverter to convert that DC to 60Hz AC the engine can be run at the best speed for a given load maximizing efficiency. My 2kw inverter generator shown in the photo is less than 40lbs, runs so quietly you can sit next to it and have a conversation in normal voice and will run for 24 hours on about 1.5 gallons of fuel.

Inverter technology is just another example of how modern electronics and control are making things better.

kb0nes-2023072810420702511_1.jpg
 
Inverters in our home...

We have 2x Panasonic split inverter air conditioners both 10+ years old now. Hoover 12kg inverter front load washing machine, Samsung fridge and Panasonic Genius microwave. The Panasonic microwave is the best ever...I would never buy a non inverter microwave every again.
 
My friend used to have this Panasonic Inverter up at their cabin, it's since been replaced by an LG NeoChef 2.0 that also uses Inverter technology. Honestly, they should've kept or fixed the Panasonic because the LG clearly isn't built as solid. I've seen the door buttons break and they would either die or catch on fire within a year maybe two, less than these Panasonics and this one lasted over 10 years.

panasonicvac-2023072901042208200_1.jpg
 

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