Contrary to popular belief, the Diesel engine that GM built back in the 80's was not a converted gasoline engine. Below, I have a link that gives all sorts of information about this engine. My father had an Olds Cutlass Diesel he used for 8 years, then sold it to the local resuce squad, where it continued to run for another 10 years and a total of 250,000 miles. It's demise came when someone accidentally put gas in it and trashed the injector pump.
The Diesel block contained 4 bolt main bearings that were oversized. Totally different cylinder heads were used as well, along with many other differences. Okay, so why did the engine look like a gas engine, and even be built using the same dimensions? Well, in order to fit into the newly downsized vehicles that came out in 1977, the engine had to follow the dimensions of the gasoline engines that were originally designed for these vehicles. That way, minimal re-engineering needed to take place to install the Diesel versus that gas motor.
Unfortunatley, this engine got a bad reputation from forces outside of the design of the engine itself. One of these was poor quality diesel fuel that was avaliable at the time. Most people were not filling up at truck stops and other high-volume diesel outlets, but instead were filling up at low-volume neighborhood stations that had poor quality fuel. Water in the fuel could mess up the injector pump really bad, along with blow head gaskets, and other damage. Dad's car, a 1980 Cutlass was the first to inclued a "water in fuel" system. It had a water separator, and and a warning light on the dashboard if water was detected. I imagine this system was added to the vehicles because of all the warranty claims due to bad fuel.
When warranty service was made, most mechanics did not know how to properly work on the Diesel engine. They would pull the heads after a water issue blew the head gasket, and repair it. The problem was that the techs would re-use the old bolts, or they would use lower grade bolts that were OK for gas motors, but not the higher compression for the Diesels. It would not take many more miles before the head gasket would fail again, and a never ending saga of problems was set into motion that usually ended with the owner just getting a gas motor installed.
Another issue that cropped up was using the proper lubricating oil in the engines. Diesels, including this engine needed "SD" grade motor oil. SD grade motor oil has better detergents in it made to carry away the larger amounts of soot and particulates the engine would produce. It also has a different fomulation so that it cannot be "wiped" off the cylinder walls at the higher compression Diesels use. Owners, and technicians at the local "quick lubes" and such were using gasoline style motor oils in the engine, which of course, the crankshaft bearings and other components didn't like too much, and quickly repaid their owners with a catastrophic failure!
Another interesting note is that the 6.2 liter pickup truck engine that followed uses many of the same parts that the 5.7 liter car engine did. This motor however continued on until 1999 to serve faithfully in many vehicles. This may be attributed to the owners being mainly fleets and commercial users that know how to properly maintain the engines. GM also used Isusu diesels in the 70's and 80's for their compact vehicles. The Chevy Chevette used a small 2.2 liter Isusu diesel that was actually more powerful, and more efficient than the gas engined Chevettes. This engine was also used in some of the early S10 trucks as well.
The Diesel block contained 4 bolt main bearings that were oversized. Totally different cylinder heads were used as well, along with many other differences. Okay, so why did the engine look like a gas engine, and even be built using the same dimensions? Well, in order to fit into the newly downsized vehicles that came out in 1977, the engine had to follow the dimensions of the gasoline engines that were originally designed for these vehicles. That way, minimal re-engineering needed to take place to install the Diesel versus that gas motor.
Unfortunatley, this engine got a bad reputation from forces outside of the design of the engine itself. One of these was poor quality diesel fuel that was avaliable at the time. Most people were not filling up at truck stops and other high-volume diesel outlets, but instead were filling up at low-volume neighborhood stations that had poor quality fuel. Water in the fuel could mess up the injector pump really bad, along with blow head gaskets, and other damage. Dad's car, a 1980 Cutlass was the first to inclued a "water in fuel" system. It had a water separator, and and a warning light on the dashboard if water was detected. I imagine this system was added to the vehicles because of all the warranty claims due to bad fuel.
When warranty service was made, most mechanics did not know how to properly work on the Diesel engine. They would pull the heads after a water issue blew the head gasket, and repair it. The problem was that the techs would re-use the old bolts, or they would use lower grade bolts that were OK for gas motors, but not the higher compression for the Diesels. It would not take many more miles before the head gasket would fail again, and a never ending saga of problems was set into motion that usually ended with the owner just getting a gas motor installed.
Another issue that cropped up was using the proper lubricating oil in the engines. Diesels, including this engine needed "SD" grade motor oil. SD grade motor oil has better detergents in it made to carry away the larger amounts of soot and particulates the engine would produce. It also has a different fomulation so that it cannot be "wiped" off the cylinder walls at the higher compression Diesels use. Owners, and technicians at the local "quick lubes" and such were using gasoline style motor oils in the engine, which of course, the crankshaft bearings and other components didn't like too much, and quickly repaid their owners with a catastrophic failure!
Another interesting note is that the 6.2 liter pickup truck engine that followed uses many of the same parts that the 5.7 liter car engine did. This motor however continued on until 1999 to serve faithfully in many vehicles. This may be attributed to the owners being mainly fleets and commercial users that know how to properly maintain the engines. GM also used Isusu diesels in the 70's and 80's for their compact vehicles. The Chevy Chevette used a small 2.2 liter Isusu diesel that was actually more powerful, and more efficient than the gas engined Chevettes. This engine was also used in some of the early S10 trucks as well.
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