I have to say, my 2002 Crown "Aruba" gas boiler is as I mentioned previously in post #7 has been great all these years.
And the wall mounted old 1970s Westinghouse 24,000 BTU was a power-hungry animal that cooled the downstairs way too much, feeling like I walked into a WAWA store, and gave me goosebumps.
But when I ripped it out in 2005 and installed the more efficent GE 18,000 BTU, it did the job without feeling icy cold.
What I can't figure out is- and perhaps again its entirely due to overly zealous listing standards- why they can't make a 95% gas furnace which works like a gas dryer or oven and without any electronics.
Basically the furnace I imagine in my mind has an inducer blower that starts via 24 volt call for heat relay. Once the inducer pics up speed this causes a proving pressure switch to close energizing a high inertia hot surface igniter and one of the primary gas holding coils and one of the primary gas assist coils. The glowing red hot surface igniter then triggers the radiant sensor to open energizing the secondary main coil allowing gas to flow into the nozzles to become ignited by the hot surface igniter. When the radiant sensor opens, this drops power to the hot surface igniter.
The flame heats the heat exchanger, and when the body of the heat exchanger plate becomes hot enough a 140*F thermostat closes energizing the main blower's heating speed.
Once the call for heat ends power is dropped to the gas valves and both the inducer and blower run until the heat exchanger cools.
Some what ifs:
If for what ever reason the flame drops out while burning, the radiant sensor cools down thereby closing its contacts back in. This deenerigzes the secondary gas valve coil and re-energizes the hot surface igniter to repeat the ignition cycle. In that time the inducer will run long enough to bring fresh air into the heat exchanger and combustion system.
If there is brief power drop out and re-energization causing the flame to drop out before the radiant sensor closes the primary section of the gas valve will not open because the assist coil must be energized first to allow such, and for that to happen the radiant sensor must first cool and close to re-start the ignition cycle.
If any over heating occurs, any flame roll out occurs, or if the pressure switch opens due to poor air induction, the entire gas and ignition system will shut down due to hi-limit thermostats and the pressure switch being electrically in series.
This system would result in zero semi conductors and very few operating relays while providing superior protection.