It begins... The Inglis restoration

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The Whirlpool oil isn't so bad either. I am leaning toward using the Inglis transmission (assuming I can find the spin tube...) but it's nice to know that there's a spare nearby!!

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It's still a race against time, though... I am expecting the tub seal and hoses tomorrow. And I still want to replace the bearings, so I'm not out of the woods yet...

Oh, and opinions please: should I keep the original Inglis inner tub? The centre looks bad, but I am sure it could be fixed with enough patience and JB Weld...

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Out of time....

Well, alas, I lost the race against the clock on the Inglis project... I really, really, really wanted it done before I take off for Brazil 'cause I won't be back to Ogden until the 21st of October. C'est la vie, I guess.

Anyway, what I did get done was to fix a chip in the Inglis tub (I simply had to keep it, what can I say!)

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Now, that tub was in pretty bad shape. However, I took a chance and tried out a product I'd wondered about - it's called White-Coat and it's made by the same folks who make POR-15. The product is one of those two-part enamel paints intended for wet applications; sinks and tubs were mentioned in the list.

So I ordered a quart (and it got to me in two days unlike the spin bearings, tub seal and other parts from the local parts guy here in Stanstead... GRRRR!). It's a bit of a pain to work with, but holy moley, I think it worked well!

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And my last task was to give the tub ring a coat. It wasn't in bad shape, but it looks like new now!!

So, guess what I'll be rushing to complete in late October?? LOL

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Re-coating Outer Tubs and Other Washer Parts Exposed to Wate

WOW it looks good Paul, I have been using two part epoxys for over 30 years for outer tubs etc and have had good results with them. I have only once used Por-15 and it seemed pretty good but I don't see any advantage to the Por-15, so I guess that I will keep using the Dura-Coat 2 part epoxy from Duron, their main plant is just two blocks from our warehouse in Beltsville. The nice thing about the 2-part epoxy is that it seems to keep forever, I have been using the same batch for almost 30 years.
 
This is an entertaining restoration; thanks for sharing it with us. It was good luck that you had the donor washer with useable parts. I hope your results are successful.

Have a good one,
James
 
Progress report:

Well, the fellow who said he could get all the parts locally in Stanstead has vanished and is not returning my phone calls. Thank the powers that be that I did not go into business with this person!!
Fortunately yesterday I was able to track down a whole bunch of NOS parts from a parts place that Phil has used in the past. It's nowhere near Ogden (or Montreal) but it was worth the drive - I got a new spin bearing kit (with seals), a new spin tube and clutch assembly, a spare belt pulley, and a new agitator shaft!! I still need the tub seals and the drain outlet hose, but with any luck, I'll get those new bearing in early next week!
The weather is starting to turn cool now, so I'll probably have to continue the work inside. I am still hoping to repaint the cabinet, too.
Oy, still so much to do and time still seems to fly away on me...
 
reply #41 inglis inner tub

you should keep it, the rusted metal lip not as bad as the two I rebuilt on the '78 lady kenmores. When I get some time to find the pics I took of the rebuild I'll post so you can view. but basically what I did was..

repair #1. machine an outer ring to fit snugly around the lip (like a very thick washer or bushing).
you have to grind off the rusty bits first- I used a dremel, and a de-ruster solution for the remaining rust spots on the tub, coated area with galvanizing compound and when dry used rusty metal primer after.
Trial fit the metal washer over the remaining lip so it fits as the next step is to first coat the outer lip and washer with JB weld and press the washer-bushing over the lip.
the metal washer I used was machined from a piece of heavy wall 316 stainless steel pipe I had as an end cut. File or Sand smooth when hardened

repair #2. machine an outer ring to fit snugly around the lip (like a very thick washer with a lid).
you have to grind off the rusty ring first leave the hole id intact( you will be using it as a template to fit a machined bushing from underneath the tub so you can weld the bushing onto the tub sheet metal-a fillet weld.

IMPORTANT!!! FOR OBVIOUS HEATH AND SAFTY REASONS THE WELDING MUST BE DONE OUTSIDE!! NOT IN THE GARAGE!! and MUST BE DONE WITH AN AIR SUPPLIED RESPIRATOR!!
no KIDDING on this One!!

I found out the HARD WAY that the porcelain coating on both the inner and OTHER sides of where you do the fillet weld must be completely REMOVED from the metal as when the metal gets hot in this area, the PORCELAIN liquefies and contaminates the weld puddle (I used tig welding) and you get INSTANT HOLE! and great difficulty in repairing the HOLE because of the contamination. and #2 the PORCELAIN FUMES not only STINKS up the room that your're in and Lingers for DAYS but the FUMES are extremely irritating and gives you a NASTY throat cough that lasts for WEEKS!
You guessed right when I had only cleaned the welding side...
I also used a different metal for the welding and a special tig rod as the metal pipe off cut was a piece of MONEL welded to a stainless steel washer and the 316 stainless washer was what was welded to the steel tub from the bottom. I also used a back purge on the inside of the tub when doing the outer fillet weld. For added
rustproofing I used JB weld on the inside from the Monel bushing over the gap and burn-through weld area on the inner tub.
and why I used MONEL, well it's a lot more resistant to clorine aka Bleach than stainless steel-no more rusting in this area. Also deburr the machined edges before installing on the tub so the new seal is not damaged

hope this helps..but your tub is worth saving from my end
 
After I left Paul at home yesterday, I spotted the remains of another BD Inglis/Whirlpool washer that had been dismantled sitting on the sidewalk a few hundred feet away from Paul's home in Montreal. I called Paul and told him to look in my direction at his window and he joined me on the sidewalk in the next minute! We got a few parts (transmission, base plate and tub) from the pile in my car's trunk, then I backed-up on the one-way street to his garage and we got the parts in Paul's garage while people from the crowded neighborhood looked at us with a funny look!  When I left for the second time, I noticed that the pedestrians who looked at us a minute before seemed to enter in the house where the dismantled washer was sitting. Maybe it was theirs?!?

 

When I arrived at home, I noticed we forgot the motor and a hose in my car's trunk... Next time I see you Paul, I'll have to bring that back!

 
 
Yes, that Inglis tub, tranny, and motor was a great score! I brought most of the stuff down to Ogden with me this week.

Today was a dismal day here, so I figured it would be a good chance to get my bearings... into the Inglis that is!

So, I had the original Inglis baseplate hanging around and since this was my first bearing job without a safety net (ie - having someone who knows what they are doing to guide me...) I figured I'd do a practice run on this.

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And in with the new... The bearing installation tool was a little daunting at first, but fortunately the bearing and seal kit that I scored last week had a set of very good directions as to how to do this (the instructions in my Whirlpool/Kenmore RepairMaster were kinda vague...)

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And... It worked! The new upper bearing is shown here (it still needs some lubrication and the seal) but I did it!

With any luck tomorrow, I'll have the transmission put back together and, if the phantom repair guy in Stanstead comes through with the tub seal, I'll have the machine more or less back together!

Hubby misses all the fun stuff when he's away on a business trip... LOL

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