motor control technologies: tiny transistors!

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Cybrvanr

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As an electronics technician, I could pretty much count on visually inspecting a circuit to determine what parts did what, and which ones were bad. Transistors have always been tiny, but, if a device handled lots of power, like a motor control board in an appliance, or even a home stereo's power amp, the solid-state components that actually handled the juice were pretty big. If you couldn't find the transistors, just look for their heatsinks and other thermal handling components. These big pieces of silicon were always expensive, around $10.00 or so. (re-finaling a typical home stereo amp was about a $150 job) It's always the priciest silicon in a solid state device that ends up failing the most, so I would always just look for the biggest semicondustors, and test them first.

This, however, throws this notion out with the 8-track deck and the CB radio: Just today, we received a shipment in of these TINY little FET switching transistors for a job that could handle 87 amperes at 40 volts without a heat sink! These things are small, if an ant was crawling across the printed circuit board, chances are, it could fall in love with one of these things because it's about the same size and shape! The best part about this? A gross order of these things has the price sitting at about. They don't even solder through the board, but just sit "surface mounted" right on the board traces. Spec's from the manufacturer state that the pieces can safely operate in environments up to 150 degrees centegrade, which is also much warmer than typical old-school transistors. The way it's able to handle such enormous amounts of power is through it's low "on" state resistance of less than .05 ohms....or less resistance than a typical mechanical switch! Lower resitance, or course, means less heat dissapation.

Now, these are not made to handle analog signals, but are designed for switching capabilites. Their switching speed is so fast however that they will have no problem handling a pulse-waveform speed controller (PWM) like what is used in many modern appliances. The durability of these things is incredible. If technology exists like this and for this cheaply, it's not going to be any time at all before the mechanical timer is history! This could usher in an amazing flood of new technology in our homes!
 
WOW

I'm gonna go look those up!

I fixed my 1985 Kenmore Induction Cooktop when the outside power lines crossed and blew out all my power transistors! They physically exploded on the heat sinks but I could get in and replace them.
How do you work on such small equipment??

I would guess you would just replace the whole board but in my case none of the boards were available anymore so I had no choice but to replace the components.
 
New FET power device

Who is the manufactuerer of these devices-sounds very interesting and revolutionary-Some of the semiconductors I have seen and used in some of the transmitters I use are quite large.they are mounted on water cooled or large forced air cooled heatsinks.the power transisters used as RF power amps in new solid state medium wave transmitters are the usual TO-3 metal case or a ceramic case design.The Insulated Gate Bipolar power transisters used in one 500Kw SW transmitter are the size of cigarette packs mounted on a forced air cooled heastink.32 of these devices in series modulate the final vacuum tube stage.Wonder if these could find their way into transmitters-what is the max operating frequency of the devices-any spec sheets on them?
 
I'll get the spec sheet and part number on Monday from my co-worker and see if I can post the PDF document of it. I'm out on the road until then and won't be back in the shop. They're made by national Semiconductor.

One important thing here is that they are switching FET's, and not analouge, which probably explains their size to performance.
 

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