Testing...
Yeah; this was not the findings we had hoped for.
To clarify what Louis said above about the numbers; the multimeter he is using is auto-ranging and there is a detail which is very important. I have added the red below:
Common to Run : 2.3 <span style="font-size: large;">Ω</span>
Common to Start: 1.547 M<span style="font-size: large;">Ω</span>
Start to Run 1.549 M<span style="font-size: large;">Ω</span>
<span style="font-size: large;">The "MΩ" is measuring in megohms; or millions of ohms. This is essentially an open circuit. The fact that any measurement from the Start terminal is reading in megohms means that the start winding is open circuit.</span>
<span style="font-size: large;">As far as why, I don't know for sure. The start-relay checks out good (contacts open and close when relay is flipped over) and the capacitor checks out good (not shorted and value is correct).</span>
<span style="font-size: large;">The only theory I have is that the winding was already damaged by previous failure of a start-relay and/or guardette. This could explain the mysterious failures of the Supco relays to start the compressor. </span>
<span style="font-size: large;">When using a run capacitor, it does cause the start winding to carry some current and to have a higher operating voltage than it would have when used for starting only. This is normally not a problem. However, with pre-existing damage to the winding insulation, the insulation could have failed, allowing an arc inside the compressor, which could result in an open start winding. </span>
<span style="font-size: large;">As far as the guardette not being in contact with the compressor, that wouldn't matter in this case. While it is true that these are sensitive to temperature; this is for longterm and gradual overheating such as blocked airflow or no refrigerant charge. The guardette is mainly an overcurrent device, so even though it was not touching the compressor body; the current was still passing through it and therefore it would have tripped if needed.</span>